Job Description

Bellows Systems (BSI) is seeking a motivated, initiative-taking Welding Engineer to join our dynamic team in the advancement of resistance and fusion welding processes. The successful candidate will play a key role in the development and qualification of welding machines, procedures, and schedules from concept to commercialization through experimentation and process verification to ensure production manufacturing can be performed repeatability. This position offers an exciting opportunity to work on innovative manufacturing projects and collaborate with cross-functional teams to bring ideas to life.

Significant, prior GTAW process development and WPS creation experience required.

Bachelors or Masters degree in Welding Engineering recommended.

Please ensure this is detailed within your resume.

Machine specific training provided.

Attractive benefits - Company offers competitive health insurance and paid time off.

Duties and Responsibilities:

• Ownership of welding processes: Identification of future development needs, qualification of new schedules/specifications and work instructions, and design of welding fixtures.
• Automation and modernization of current Linear GTAW Seam welding equipment.
• Assist with development of Nadcap and ASME welding programs and certifications.
• Collaborate closely with engineers and designers to build prototypes of new products, using a variety of tools and techniques.
• Conduct rigorous testing and validation procedures to ensure the performance, reliability, and safety of prototype and first article units.
• Maintain detailed records of experimental procedures, test results, dimensional inspection, and design iterations.
• Identify, troubleshoot, and communicate technical issues during the development process, proposing and implementing effective solutions.
• Participate in design reviews and reporting feedback for continuous improvement of products and processes.

Qualifications:

• Bachelors or Masters degree in Welding Engineering.
• Experience writing, developing, and qualifying welding procedures specifications and schedules for fusion welding and resistance welding processes.
• Proficient technical writing skills pertaining to creating code-specific documentation.
• Well versed in ASME Section IX, AWS D1.1, AWS D17.1, and AWS D17.2 welding codes.
• Practical knowledge of carbon steels, nickel-based alloys, and titanium.
• Meticulous critical thinker capable of thriving in a fast-paced, deadline-driven environment.
• Possess an understanding of mechanical drawings, materials packaging, bellows, and sheet metal forming processes.
• Must have strength to lift 50lbs from floor to waist.
• Ability to read/write/speak English.
• Legal authorization to work in the US.

Work Environment:

• May be exposed to noise, dust, fumes, airborne particles, and/or smoke (within OSHA Permissible Exposure Levels).
• Safety training and equipment are provided in accordance with applicable law, industry, and company standards.
• At this time, BSI cannot transfer or sponsor a work visa or employment authorization for this position.
• On-site Monday to Friday, with ~60% Warehouse to ~40% Office split.

Benefits:

• Generous 401K Plan with Company Matching: Secure your future with our robust retirement savings plan.
• Flexible Paid Time Off: Enjoy a healthy work-life balance.
• Comprehensive Health Coverage: Access top-tier medical, dental, and vision insurance plans designed to keep you and your family healthy and happy.
• Life and Disability Insurance: Gain peace of mind with our extensive life and disability insurance options, ensuring you are protected no matter what.
• Supportive Employee Assistance and Legal Programs

Desired Experience Level: 2-5+ years

Professional Experience Requirements:

· Metallurgy/Metallographic Inspection: 1 year minimum, 3 years preferred

· WPS/PQR/Schedule Development: 1 year minimum, 3 years preferred

· Resistance Seam and Spot Welding: 2 years preferred

· Gas-Tungsten Arc Welding: 2 years preferred

· Plasma and Micro-Plasma Welding: 1 year preferred

· Gas-Metal Arc Welding: 1 year preferred

Language: English (Required)

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